Research and Development Process Engineer

Job Title: Research and Development Process Engineer

Department: Research and Development

Work Set Up: Onsite

Reports To: Research and Development Manager

Job Summary

An R&D Process Engineer is responsible for optimizing and standardizing the manufacturing process for new and existing products. This role ensures that products developed in the lab can be efficiently and cost-effectively scaled up for production while maintaining high quality. The engineer acts as a bridge between the R&D lab and the manufacturing floor, troubleshooting issues and ensuring a smooth technology transfer process.

Key Responsibilities

Process Optimization & Quality Assurance

• Ensure the consistent production of high-quality products by optimizing compounding processes.
• Implement efficient and cost-effective methods to minimize waste and maximize output in the manufacturing facility.
  
  
  

Troubleshooting & Problem-Solving

• Investigate and resolve issues with out-of-specification (OOS) products that are produced in the manufacturing facility.
• Analyze root causes of production inconsistencies and implement corrective actions. Quality Control Assistance
  
  
  

Technology Transfer

• Lead the technology transfer process, scaling up formulations and procedures from a laboratory batch to a full production batch.
• Collaborate with R&D and production teams to ensure that the production process accurately reflects the lab-developed formula.
  
  
  

Data Collection & Analysis

• Assist the R&D supervisor by collecting critical data during the scale-up process.
• Identify and document bottlenecks and other issues encountered by compounding staff to improve future processes.
  
  
  

Continuous Improvement

• Stay updated on new technologies and techniques to improve compounding processes and product quality.
• Work on other relevant tasks to support product development and manufacturing goals.
  
  
  

Qualification And Requirements

EDUCATION

• Bachelor's degree in Chemical Engineering, Mechanical Engineering, Industrial Engineering or a related field.
  
  
  

Experience

• 3+ years of experience in a Transfer Technology R&D environment, with a focus on process optimization, scale-up, and technology transfer. Experience in the cosmetic or consumer goods industry is highly desirable.
  
  
  

Skills & Competencies

• Strong knowledge of engineering principles, including thermodynamics, fluid dynamics, and mass transfer.
• Proficiency in process simulation software and statistical analysis tools (e.g., Minitab, JMP, or Excel).
• Experience with process validation, quality control, and troubleshooting in a production setting.
• Familiarity with Good Manufacturing Practices (GMP) and safety protocols.
  
  
  

Technical Skills

• Strong knowledge of engineering principles, including thermodynamics, fluid dynamics, and mass transfer.
• Proficiency in process simulation software and statistical analysis tools (e.g., Minitab, JMP, or Excel).
• Experience with process validation, quality control, and troubleshooting in a production setting.
• Familiarity with Good Manufacturing Practices (GMP) and safety protocols.
  
  
  

Soft Skills

• Analytical & Problem-Solving: Exceptional ability to analyze complex data, identify the root causes of production issues, and develop effective solutions.
• Communication: Excellent written and verbal communication skills to effectively collaborate with R&D, production staff, and management.
• Project Management: Strong organizational skills to manage multiple projects simultaneously and ensure they are completed on time and within budget.
• Adaptability: Ability to thrive in a fast-paced, dynamic environment and respond effectively to changing priorities.
• Leadership: The ability to lead and influence cross-functional teams to implement process improvements.
  
  
  

GROWTH AND DEVELOPMENT OPPORTUNITIES

• Process Development Manager: This role involves managing a team of process engineers, overseeing multiple projects, and aligning process development with the company's strategic goals. It requires a strong blend of technical knowledge and leadership skills.
• Production/Operations Manager: An R&D Process Engineer's expertise in manufacturing processes is a perfect foundation for moving into production management. This role focuses on overseeing day-to-day manufacturing operations, including staff, safety, and output.
• Professional Certifications: Obtaining certifications like a Professional Engineer (PE) license or Six Sigma Green/Black Belt can demonstrate expertise in process improvement and quality control.
• Specialization: Developing expertise in a specific area, such as automation, sustainable manufacturing, or a particular type of technology, makes the engineer a highly sought-after specialist.
  
  
  

WORK ENVIRONMENT

• Hybrid Role: The R&D Process Engineer's work environment is a blend of three key settings: the laboratory, manufacturing floor and an office setting. A significant amount of time is spent in the laboratory and production facility. In the manufacturing floor, it involves observing processes, troubleshooting issues, and collaborating with production staff. In the laboratory, time spent involves the transition of a laboratory batch to production scale. The R&D Process engineer should also have vast knowledge on ingredient types, specifically on rheology modifiers, thickeners, emulsifiers and other related chemical reactions. The rest of the time is spent in an office, analyzing data, preparing reports, and attending meetings.
• Collaboration with Diverse Teams: This role acts as a critical link between various departments, including manufacturing, quality assurance, and supply chain. The engineer must be an excellent communicator and team player to facilitate smooth technology transfers and process improvements.
• Fast-Paced & Problem-Solving Oriented: The job is often fast-paced and requires a proactive approach to problem-solving. The engineer must be ready to respond to unexpected production issues and work under pressure to find and implement solutions quickly to minimize downtime.
  
  
  

EQUAL OPPORTUNITY STATEMENT

• Dermorepubliq is an equal opportunity employer and is committed to fostering a diverse and inclusive work environment.